+1(585) 235-1500

Condor Electronics

Condor ElectronicsCondor ElectronicsCondor Electronics

Condor Electronics

Condor ElectronicsCondor ElectronicsCondor Electronics
  • Home
  • Capabilities
  • Quality and Certification
  • Industries
  • About Us
  • Job Openings
  • Contact Us
  • Resources

Resources

Technical Documentation

Wire Stranding Charts

https://www.calmont.com/wp-content/uploads/calmont-eng-wire-gauge.pdf

Ampacity Chart

https://usawire-cable.com/wp-content/uploads/nec-ampacities.pdf

Connector Cross Reference

https://gct.co/connector-cross-reference

Cablecraft Crimp Guide

https://www.fscables.com/sites/admin/plugins/elfinder/files/fscables/other%20pdf/cablecraft_crimp_guide.pdf


Additional handbook with charts:
https://media.digikey.com/pdf/data%20sheets/molex%20pdfs/quality%20crimp%20handbook.pdf


Calculators and Tools

Cable Length Calculator

https://inspectusa.com/cable-length-calculator-ip-91.html

Voltage Drop Calculator

https://www.calculator.net/voltage-drop-calculator.html

Harness Routing Best-Practices

https://www.youtube.com/watch?v=d2nNpW0Cq10

Bend Allowance Calculator

https://www.omnicalculator.com/physics/bend-allowance

Design for Manufacturing (DFM)

https://www.6sigma.us/six-sigma-in-focus/design-for-manufacturing-dfm/

Bill of Materials Template

https://www.smartsheet.com/free-bill-of-materials-templates

Drawing Templates

https://rapidharness.com/support/design-types/drawing-templates


Educational

Cable Assembly vs. Wire Harness

https://www.meridiancableassemblies.com/cable-assembly-vs-wire-harness-whats-the-difference/

7 Common Cable Harness Mistakes

https://www.hoohawirecable.com/news/en/7-common-cable-harness-mistakes-and-how.html

Prototyping & Its Role in Wire Harness & Cable Assembly Manufacturing

https://www.sig4cai.com/prototyping-its-role-in-wire-harness-cable-assembly-manufacturing/

QUALITY CRIMPING HANDBOOK

https://www.molex.com/content/dam/molex/molex-dot-com/products/automated/en-us/commercialcrimpbookpdf/638/63800/TM-638000029-001.pdf

Ultimate Guide to Cable Strain Relief

https://www.elecdirect.com/media/specsheets/Cord-Grips-ElecDirect.pdf


Procurement

Lead Time

https://www.investopedia.com/terms/l/leadtime.asp

Pricing Determinants

https://www.hoohawirecable.com/news/en/pricing-determinants-for-cable-harness.html

Compliance Records

Please contact us.


Case Studies

First Customer

Pending approval for release.

Second Customer

Pending approval for release.

Third Customer

Pending approval for release.


Our Guiding Ethos

Jidoka

https://www.sixsigmaonline.org/jidoka-lean-six-sigma/

Core Values

 

How We Win

🟢 OWN THE WORK

Be early. Be ready. Follow through.
You don’t need to be the fastest — just the one others can count on.
 

🔵 HAVE THE TEAM’S BACK

Help out. Speak up. Hold the line.
If someone drops the ball, you pick it up. No drama, just action.
 

🟡 GET 1% BETTER

Every shift. Every station. Every skill.
We improve the process, the product, and ourselves — daily.
 


Problem Solvers

Troubleshooting Guide

https://www.carrmfg.com/blog/troubleshooting-guide-cable-assemblies-wire-harnesses/

Quality Issue?

Please follow our "Issue Reporting" process, we are committed to ensuring your success.

Example Crimped Connectors

https://indico.cern.ch/event/818473/attachments/1854101/3044755/crimp_presentation.pdf

Checklist: When to Outsource Your Harness Assembly

🔧 1. When Your Team Is Overloaded

**Signs:**   

- Important tasks are falling behind.   

- You're constantly in “firefighting mode.”   

- Key people are becoming bottlenecks.

**If this is you:** Outsourcing certain functions relieves pressure instantly and stabilizes operations.

---

🧠 2. When You Need Specialized Expertise   

**Signs:**   

- You’re dealing with compliance frameworks your team hasn’t mastered.   

- A new customer or auditor is asking for things you’ve never implemented.   

**If this is yo


Sectors

Automotive/EV

https://www.connectortips.com/how-are-ev-wiring-harnesses-different/

Marine Sports

https://www.romtronic.com/marine-wiring-harness-guide-keeping-your-boat-safe-and-reliable-at-sea/

Aerospace & Defense

https://www.ttelectronics.com/blog/cable-harness-standards/


https://www.conwire.com/applications/military-and-aerospace-cable-assemblies-and-wire-harnesses/


https://apps.dtic.mil/sti/pdfs/ADA633334.pdf

Industrial Machinery

https://federalelec.com/blog/cable-assembly-wire-harnesses-best-practices/


https://www.romtronic.com/industrial-machinery-wire-harness-standards-and-certifications-you-should-know/

Robotics

https://qviro.com/blog/robot-cable-management/


https://primelessons.org/RobotDesigns/instructions/CoopBotCableManagement.pdf


https://www.automate.org/robotics/blogs/robotic-cable-management-best-practices


https://roboticsknowledgebase.com/wiki/system-design-development/cable-management/

Solar & Renewable Energy

https://www.greenworld-energy.com/blog/choosing-the-safest-string-harnesses-for-your-solar-projects


https://sz-fpi.com/demystify-pv-wiring-harness-function-components-explained/


https://www.energy.wsu.edu/documents/solarpvforbuildersoct2009.pdf

Recreation & Entertainment

https://hackaday.com/2025/07/07/splice-cad-cable-harness-design-tool/


https://www.reddit.com/r/AskEngineers/comments/wgvkg2/wirecable_harness_design_software_recommendations/


Templates & Downloadables

RFQ Checklist

[CHECK HOST]

Routing planning worksheet

[CHECK HOST]

Condor onboarding kit (for new customers)

[CHECK HOST]


Self-Service

Quote Builder

 Upload drawing → List quantities → Email estimate 

Ask an Engineer

Please fill out our Form HERE

Most Frequently Seen F*** Ups

PDF Available HERE

  • Capabilities
  • Quality and Certification
  • Industries
  • About Us
  • Job Openings
  • Contact Us
  • Site Map
  • Resources

Condor Electronics

295 Mt Read Blvd, SUITE 8, Rochester, NY, 14611 USA

+1(585) 235-1500 sales@condorelec.com

Copyright © 2025 Condor Electronics - All Rights Reserved.

Powered by

This website uses cookies.

We use cookies to analyze website traffic and optimize your website experience. By accepting our use of cookies, your data will be aggregated with all other user data.

Accept