At Condor Electronics, we combine advanced automation, thorough in-process testing, and skilled hand assembly to deliver reliable, high-quality wires, wire harnesses and electro-mechanical/panel assemblies. Our investment in cutting-edge equipment, including the Komax Gamma 333 and the Komax Kappa 330, allows us to process a wide variety of wires and cables with speed, accuracy and reliability.
The Komax Gamma is a fully automated wire processing machine that does high speed automatic cutting, stripping and termination of both ends, yielding perfect length and crimp height each time. Its hot stamping machine labels both ends of each wire using a variety of ink colors
The Komax Kappa is a fully automated cutting and stripping machine for multi-conductor cables up to 35mm² cross section, multicore up to 16mm and flat cables up to 40mm wide, including shielded cables, jacketed cables and custom profiles.
20 operator-triggered mechanical stripping and crimping machines automatically deliver a perfect crimp height every time, whether terminating one or multiple wires into each terminal. More than 200 different applicators support a wide variety of wire sizes and terminal types.
Automatic splicing machines that make a perfect splice every time, with single or multiple wires across a wide variety of wire types and sizes.
Hand soldering that meets all IPC-A-610 soldering compliance standards. We also do tinning and soldering to surfaces.
Labeling of connectors and wires - using a variety of stamping, adhesive labelling and embossing
Hand assembly/plugging of connectors, connection blocks, panels, strings of lights and LEDs and anything else that needs to be efficiently assembled. Customers can have us add all kinds of devices to the harnesses we build, including
Winding of harnesses, both simple and complex - Every wire of every harness is tested as it is added to the harness using our automated Cirrus test systems, ensuring that every wire is plugged correctly and has end-to-end continuity through the connectors and terminals, every time.
Heat shrink wrapping, tubing, taping and flexible sheathing - Your wires are protected as much as needed.
Reliable panel assembly services, including sub-panels, full enclosures, and mechanical sub-assemblies. From installing components like dual-fan cooling systems to preparing assemblies for rack mounting.
Condor Electronics provides dependable power cord assembly services for a wide range of applications. We assemble and terminate cords with precision, ensuring secure connections and compliance with power cord special UL and CSA registry.
Condor Electronics offers efficient kitting services to simplify your production process. We handle the gathering, organizing, and packaging of all required parts into ready-to-use kits, ensuring that every component is on hand when and where it’s needed.
Condor Electronics
295 Mt Read Blvd, Rochester, NY, USA
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